Showing posts with label dixi endmill. Show all posts
Showing posts with label dixi endmill. Show all posts

Thursday, November 8, 2018

The "hair" milling tool


This one is for fellow machinists and engineers: a newly arrived Dixi 0.1mm end mill. The cutting blade is 100 x 100 microns or as thick as human hair.
To put it in perspective, I took a photo of it next to the finest Japanese 0.25mm pen tip, with regular ballpoint pen above them.
But this is not the scary bit: due to its size, our endmill will have to spin at 50,000 RPM at the bottom of a 700 kg spindle column travelling at the speed of 1G with sub-micron positional accuracy and to start, stop and reverse instantaneously.  That spindle movement action draws 60 Amp of peak current per phase. 
The equivalent of your car going from 0 to 100kms in 2.47 seconds.